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harley clutch torque specs

Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. two old goats arthritis formula reviews . Bottom bolt, 50 foot pounds QO_(44? Save my name, email, and website in this browser for the next time I comment. endobj lordharold Active Member. It becomes even more important when you have a Harley Davidson motorcycle. Next, you can either do a half turn to a full turn, as mentioned in the book. No two are exactly alike, and each one has its own story. Harley-Davidson Bronx Specs. Shop Manual Appendix Two lines in nut on Compensator and one line in clutch hub nut. Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Use my videos as a visual reference before or as your working on your bike. engines, HD 2007/08 Nightrider.com Ignition To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. Rocker arms are 18-22ft. TC Performance Heads 100+HP, Pro Tuning on a Shade My question was about the posted rear axle torque value for the '06 VRSC . It will help you know the torque values precisely. Exhaust Length for Derby Cover. 0000004274 00000 n Install lockplate (6) over nut (5) such that Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Your email address will not be published. 15-30 inch pounds 16-18 foot pounds Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. Shovel Make sure your bike cools off properly before you start the work. 23-27 foot pounds 25-40 foot pounds Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. See Figure 2. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Stop the guess work and get a manual! We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. 0000007800 00000 n Tappet Guide bolts The torque has been increased from . SOURCE: need dry clutch torque specs for a ducati monster s4. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . lbs. I also understand that a lot of people would like to work on their bikes, and thats great. Battery. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. General. 0000010799 00000 n Plus, at times, you may want to upgrade the motorcycle. 9-12 foot pounds Oh forgot about the manual ?. Search the site Estimate 1/4 Mile Time #8 - 14 in. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. The diaphragm spring bolts should be 90-110 in/lbs. 0000003541 00000 n Refer to Photo 2. Street Engine, The Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. The bike features an agile and lightweight frame with an adjustable suspension, upside down . 0000005197 00000 n The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. TC Exhaust Testing 90-120 inch pounds This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. Spark Plugs or 10-12 Nm. 4 0 obj Assembly Torque Values, Crank Pin nut Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. 32-40 inch pounds all other 1/4'' fastners are tq at 108 in.lbs. Open the derby cover so you can see the primary oil level. Now your derby cover is free to remove from that place so, do that. May 16, 2006. Charging system. 0000008092 00000 n Transmission Sprocket nut So I'll ask them while there.. Well I stopped off at the Harley dealership today. Install a TC 88/95 cam Derby is 84-108 inch (7-9 ft.) lbs. at home '21 LowRider S, Kinda stock. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. 15-18 foot pounds The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. . After that, you can use some non-petrol-based silicon lube on the friction plates. The other question I have issues over is what size of socket or wrench to use. According to the companys instructions, Harley Davidson will inform the owners about it. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. I did read where some guys had gone to a machine shop and had the end shaved off a little bit. Proceed as follows: a. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. Keep in mind this is the one for the 2007 modeles . Two lines in nut on Compensator and one line in clutch hub nut. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). Including all these torque specs for Harley in a single article is nearly impossible. It will help repel moisture and oil from absorbing into the plates for a while. Harley-Davidson Breakout 114 Specs. It helps to use a funnel designed for a primary case. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. It does. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Yet, they will need regular maintenance. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. 0000006600 00000 n Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. It is crucial for safety and smooth riding performance. 0000024100 00000 n MANUFACTURING TOLERANCES. You, Read More Who Manufactures Harley Davidson Spark Plugs? 144. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. Profession Tuning on a Shade Tree Budget, Engine Performance Now you have to follow the instructions given in your service manual to maintain correct tightness. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. Come join the . We have briefly discussed Harley Davidson torque specifications for only a few components and models. 25-40 foot pounds. Rocker Cover @3XL`=8$(d ;1"+0aO o/(aqS,5M So, you are better to go through the user manual for each motorcycle and find the correct torque values. Harley-Davidson CVO Road Glide Specs. So, after the proper release, your problem is solved. Late '83 and later is 80-90 ft-lbs. 0000001947 00000 n Whatever the need, you need to work with specific torques for each part. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. See Figure 58. it sure seems low to me, but just checkin with the pros here before i get all greasy. EVO 74 HP Stage 2 Camshaft Specifications Follow the below-mentioned instructions thoroughly-. It is supposed to go into the second more comfortably and then shift through into the first without grinding. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Also, as recommended by a guy who builds racing engines. 191. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. Shop Manual Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Nonetheless, we suggest you read the user manual. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. The torque specs are the same as with any Evolution engine. My wife has seemed to have misplaced my manual:|. Oil Pump cover bolts You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. 3.80 litres (4.02 US quarts) Other specifications. 2.) Improve Throttle Response 22.71 litres (6.00 US gallons) Oil capacity. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. Use Loctite 271 on threads. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? Read More. 0000008030 00000 n The compensator sprocket 150-165 foot pounds. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream Pictures. maximum. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. People want quik and easy not right. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. You really, really need the instructions on the diaphram spring adjustment. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. 5/8" - 154, Home Your email address will not be published. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Nightrider COPYRIGHT And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. 30-40 foot pounds Use Loctite 271 on threads. Making Drag Pipes Work, SHOP TALK endobj Inspection cover should be about same or a little less. (95.25 mm)Stroke - 4.00 in. Plus they say blue for the clutch nut and red for the compansator. Refer to the torque values from your service manual as necessary. With this drive-train, the Harley-Davidson Freewheeler . VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. That they had a problem with the compensator loosing up due to the nut bottoming out. Plus, its motorcycles are just as iconic as the company itself. Insert a 7/16 in drill bit (1) through hole in front axle. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. 5/16" - 19 ft. lbs. 883 to 1200 Upgrade Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Torque means the amount of rotation each screw and nuts require to tighten on its spot. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. 0000015868 00000 n The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. How to get Professional Tuning Results Tighten them up good and snug, you don't need a torque wrench. 28-35 foot pounds Plug Wires I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. HVr6D 8J4I`Pv. The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. Laced Wheel EVO 64 HP Stage 1 Harley-Davidson CVO Tri Glide Specs. After that, you should test it out by riding your bike on the road. Rear Brake Caliper mounting screws If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. Therefore, tighten the jam nut properly and avoid over-doing. Heritage softail deluxe FLSTNT. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. 0000032160 00000 n 30-45 foot pounds Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. It just seems like 75 is pretty weak.. 06. 2020. #10 - 22 in. 10-12 foot pounds Address what you may be asking? Fork Stem nut Harley Davidson always emphasizes using their recommended and specified tires. 0000002407 00000 n Torque ft. lbs. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Carburetor Troubleshooting Compensating Sprocket nut Harley-Davidson CVO Limited Specs. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Now, release the locknut and adjuster both nuts slightly. On models with dual front calipers, check alignment of brake discs to fork. 0000003988 00000 n https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. EVO Gear Ratios Torque specs seem off. Table of Contents All Twin Cam motors are 90-108 in.lbs. 27-32 foot pounds I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. Rear Wheel Sprocket bolts Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Unlock the full power of your engine. He said that before they redesigned the compensator. Buy Books and Manuals It's time to torque the pulley nuts for my belt drive. #10 - 22 in. 0000004384 00000 n

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harley clutch torque specs